manufacturing infrastructure
Saga Elastomer’s rubber manufacturing infrastructure is based at its Palghar facility near Mumbai, India. The plant covers 20,000 sqft and operates across compounding, extrusion, moulding, and quality testing under one roof. This rubber manufacturing infrastructure has been built incrementally since 1997 and supports production from single-piece prototypes through to full container load export orders.
Major strength of Saga lies in our own compounding operations which has been developed with continuous efforts and precision. Our latest machinery comprises of multiple mixing mills, kneaders, continuous vulcanising lines, conventional extruders, autoclaves, boilers, etc. All of the products undergo stringent quality checks during and post manufacturing through our latest testing instruments.
We source high grade raw material directly from international companies to ensure impeccable quality and consistency. These virgin materials and other ingredients are processed under computer control into specified formulations to meet stringent quality and product precision requirements. We also ensure to upgrade our rubber manufacturing infrastructure and machinery to process and manufacture to the latest technology.
Our team responsible for packing and shipping ensures safety of products and maintains continuous communication flow with our customers.
Our customer support team is always eager and proactive to solve queries and issues being faced by our customers. For product specifications and material data, visit our rubber products range or review our ISO 9001:2015 and IATF 16949 certifications.
The strength of Saga is in its belief in continuous learning and Team Saga is always open for suggestions which we treat as value additions to our business.
Our state-of-the-art infrastructure boasts 2 continuous vulcanizing machines, 3 conventional extruders, and 1 autoclave with 6.5-meter lenght for high-volume, consistent production. We also have 5 compression molding machines, a splice jointing machine, 2 kneaders, 2 mixing mills, and quality control equipment like rheometer and semi automatic weighing machineto ensure intricate designs, precise material handling, and consistent product quality.
20,000 Sqft
At Saga Elastomer, our team of in-house experts conducts sampling every 3-4 days to ensure consistency in tensile strength and elongation across our product portfolio. Certain products from our product portfolio, including tyre flaps are subjected to stringent quality check to ensure the quality remains constant.
3 Tons / Day
Kneader Mixing Mills – 2 No’s
Conventional Extruders – 3 No’s
Microwave Extrusion Line – 1 No’s
Autoclave & Boiler – 1 No’s Each
Stage Tyre Flap Molding Machine With A Dedicated Thermic Fluid Boiler – 2 No’s
We follow strict production process and deliver products with your stringent quality norms.
Our in-house experts conduct an extensive testing for maintaining the shape of the profile and the accuracy of its dimensions constant. Depending on the profile’s nature, our experts monitor it every 100 to 200 meters. We meticulously maintain the record and sample slices for at least 6 to 8 months for future references.
We have been serving many business in domestic & international markets. Some of our esteemed customer are
